Pro Load

Module shuttle; (high capacity)

• The general construction is the same as the above unit however for systems processing upwards of 50 modules per hour the modules are shuttled across using a transfer chain, this can either be powered by hydraulic or electric motors depending the customer preferences.

Module wash

• The module wash enclosure and frame is completely constructed from stainless steel, and will contain a reciprocating conveyor section, this will allow for multiple passes of the module through the jet banks (this can be either pre-programmed or time dependant).
• The conveyor will use plastic chain to allow for easy care and maintenance, it will be complete with its own hydraulic drive unit.
• The module washer frame will incorporate 3 sets of stainless steel jet banks; each bank specifically designed and positioned to sweep debris from
  the module frame, all the banks will be installed using a quick release system to allow for quick effective cleaning away from the washer.
• The module washer base will be fitted with a drain door for easy wash down and all the connections the module washer system. Pneumatically controlled doors will be fitted at the infeed and the outfeed to minimise overspray and water loss.

Water Filtration system

• The module wash is connected to a water re-circulation system, capable of removing debris down to 1mm in diameter.
• Filtration will be in the form of a rotary screen, complete with header tank and adjustable weir.
• Filtered water will accumulate in a reservoir mounted under the screen where a series of pumps will deliver it through to the jet banks via stainless steel pipework, a recirculation pump will remove debris laden water from the base of the washer, and the water will then be pumped through UPVC pipework to the screen header tank.
• Please note that pump size will be determined by the throughput required by the system.
• The rotary screen will be driven by a shaft mounted motor so there will be no need for chains or adjustments, the screen will be self-cleaning using a back purge system that can either be pre-programmed to work at a fixed time or can be done manually to fit in with breaks etc.

Module Takeaway conveyor and roller outfeed

• Stainless steel pressed sided conveyor, fitted with heavy duty modular section plastic chain, plastic chain section has been used as it has shown to have superior wear properties and allows for more efficient cleaning and easier maintenance.
• This section again has its own dedicated hydraulic drive, this section is where the drawers are either manually reloaded or there is the option of an automatic drawer re-loader, this additional unit will stack the drawers into either 3, 4 or 5 high and then reload them into the cleaned module.
• The reloaded modules are then fed out onto a roller section where they can be retrieved with the fork lift.

Infeed/outfeed buffers

• To reduce the potential damage that a forklift could cause while loading and unloading modules from the system a heavy duty buffer section is used.
• These frames will protect the system from potential abuse and accidental damage, these structure are securely fixed to the concrete by using a core cutter and sinking steel anchor points for the buffers to be bolted to, this allows for removal but does not compromise the protection it provides.
• Buffers are constructed from mild steel and galvanised for long lasting protection.
• The buffers will be tailored to suit the type of vehicle used whether it be a Moffatt or standard forklift.

Drawer push out tower

• The drawer push out tower consists of a stainless steel frame, this is anchored to the floor and also the module lift frame to guarantee that the unit is secure and constantly pushes the drawers out square to the module.
• The tower uses a hydraulic cylinder which drives the push out forks through the module, pushing the drawers through and out on to the drawer transfer conveyor.
• The push out tower has been engineered for constant reliable service, but has also been designed for easy maintenance and features many unique design elements for easy servicing and reliable operation.

Drawer Transfer Conveyor

• The transfer conveyors use twin uni-flex side flexing plastic chain, it is used due to its strength, durability and reliability, it has excellent wear characteristics and is virtually maintenance free.
• The main conveyor frame and support legs are constructed from galvanised mild steel.
• All the lids on the transfer conveyors are fixed from the top to minimise damage that could be caused to the poultry and the drawers, all lids are constructed from Stainless steel and are hinged to allow for easy access and maintenance, the lids are secured in such a way as allow access for only engineering staff.
• To make cleaning and maintenance easier a GRP walkway complete with safety handrail is fitted to the top of the conveyors.

Drawer Turn Unit

• The turn unit is of a pressed stainless steel construction.
• To minimise damage to the drawers they will be driven through 90 degrees by being driven from the underside, this guarantees that the drawers are being pushed/driven on their strongest point and not the more flimsy top edge.
• The drawers are driven on an acetal modular belt with drive bars to ensure a smooth transfer through the 90° turn unit.

Drawer Accumulation

• The accumulation conveyors use twin uni-flex side flexing plastic chain, it is used due to its strength, durability and reliability, it has excellent wear characteristics and is virtually maintenance free.
• The main conveyor frame and support legs are constructed from galvanised mild steel.
• All the lids on the transfer conveyors are fixed from the top to minimise damage that could be caused to the poultry and the drawers, all lids are constructed from Stainless steel and are hinged to allow for easy access and maintenance, the lids are secured in such a way as allow access for only engineering staff.
• To make cleaning and maintenance easier a GRP walkway complete with safety handrail is fitted to the top of the conveyors.
• The length of the accumulation conveyor is tailored to the speed requirements of the live bird system, the faster the system the easier it becomes if there is a reasonable amount of accumulation.

Hang-on Conveyor, Hang-on personnel stand;

• The basic construction and chain specifications are the same as the transfer conveyors, however where the personnel work is left open to allow for the staff to retrieve the birds and hang on the overhead line.
• The conveyor is traditionally driven in the opposite direction of the line to allow for easier hanging and bird placement.
• The foot stand is designed to allow a minimum 800mm per person and is 800mm deep it is accessed via steps with an interlocking gate at the top to reduce trips and hazards, the stand construction is galvanised mild steel with a GRP non slip grating platform, this is easier to clean and creates less stress on the feet and legs of the operators.
• The end operator uses a knee switch to “call” for another drawer, as he is the last operator he ultimately hangs the last bird in the drawer

Drawer inverter

• The drawer inverter is used to invert the drawers into a base up orientation, this initial inversion helps by shaking all the loose dirt from the drawer.
• The inverter is constructed from a stainless steel frame with stainless steel access doors,
• The inverter is constructed in such away so as backed up drawers cannot force the next drawer up and cause a jam.

Drawer washer infeed

• The drawer washer infeed is the conveyor between the inverter and the drawer washer, this conveyor elevates the drawers to the correct level to infeed into the drawer washer, and this is variable and tailored to suit each customer’s site.
• The drawers are taken up via a plastic modular chain fitted with “lugs” to positively drive the drawers uphill, however in the unlikely event of a jam up the drive motor is fitted with and electronic shear pin, this will cut the motor before any damage can be done to the drawers or the conveyor.